THE NEED FOR BACKUP MARKING MACHINES
The efficiency and reliability of machinery are of principal concern for manufacturers. When machines break down, it can cause significant delays, increase costs, and reduce the overall productivity of a facility. To reduce these risks, backup machinery is essential.
The Impact of Machine Breakdowns
Machine breakdowns can have a domino effect on manufacturing operations. Per Manufacturing Digital, unplanned downtime greatly impacts manufacturing throughput, and costs manufacturers $125,000 per hour on average due to halted production lines, missed deadlines, and increased labor costs as workers wait for repairs and work is outsourced to contractors. The effect on finances is just the beginning:
“On top of the obvious direct financial costs, downtime also presents businesses with several indirect costs, like reputational damage, health and safety risks, loss of team morale and insurance premium rises.”
- Virve Viitanen, Head of Global Customer Care and Support, ABB
The Importance of Backup Machinery
To combat the risks associated with machine breakdowns, having backup machinery is essential. Backup machines serve as a safety net, allowing production to continue with minimal disruption.
Backup machinery provides a seamless transition when a primary machine goes offline. This continuity is vital for meeting production targets and maintaining customer satisfaction. If you measure your Overall Equipment Effectiveness (OEE), backup machinery can help you achieve the highest scores in Availability, Performance, and Quality.
While investing in backup machinery entails upfront costs, it can be more cost-effective in the long run. The expenses associated with downtime, emergency repairs, and expedited shipping to meet deadlines can far exceed the cost of purchasing backup equipment. Having backup machinery also allows regular upkeep on primary machines, helping you avoid machine breakdowns all together.
The Need for Backup Permanent Marking Machines
Backing up permanent marking machines is critical in many manufacturing processes, particularly for marking essential information such as serial numbers, batch codes, and logos onto products for traceability, compliance, and branding purposes.
- Regulatory Compliance: Industries such as aerospace, automotive, and medical devices are subject to strict regulatory requirements regarding product traceability. Having backup permanent marking machines can keep you compliant with regulatory requirements even if the primary machine fails.
- Brand Integrity: A malfunctioning marking machine can lead to inconsistencies and defects, potentially damaging the brand's reputation. If marking is outsourced to outside contractors, manufacturers may lose control over the quality of their marks. Backup machines ensure that marking standards for logos and other marks are upheld without interruption.
- Production Efficiency: Backup marking machines contribute positively to OEE and overall production efficiency. They minimize the risk of bottlenecks caused by marking machine failures. Outsourcing marking due to downtime leads to increased cost and longer production times. Having a backup machine keeps the production line moving smoothly.
BACK UP YOUR PERMANENT MARKING MACHINES
The importance of having backup permanent marking machines cannot be overstated as they ensure regulatory compliance, protect brand integrity, and improve manufacturing throughput, ultimately leading to a more resilient and productive operation while saving money in the long run. To help you safeguard against disruptions caused by marking machine breakdowns, we're offering exclusive discounts. Leave us a message below or contact your local territory sales manager for details. Don't miss out on this opportunity to upgrade your equipment and safeguard your production line.